Hutchins 2-3/4 x 16 Hook Pad Straight Line Sander (4920H)

The Hutchins 2-3/4″ x 16″ Hook Pad Straight Line Sander (4920H) is a high-performance pneumatic sander engineered for precision and efficiency in automotive bodywork. This tool excels at shaping body fillers and putties, consistently producing perfectly flat surfaces that are essential for a high-quality finish. Its design replicates the natural motion of hand sanding with a block, ensuring consistent material removal and superior flatness without creating waves or uneven areas. The 4920H is a professional-grade solution built for durability and effective dust management, making it a valuable addition to any auto body shop.

KEY FEATURES AND BENEFITS:Precise Straight-Line Motion: Replicates hand sanding with a block for consistent, perfectly flat finishes on fillers and putties, eliminating “humping and jumping” for smooth results.Optimal Pad Size: The 2-3/4″ x 16″ hook pad provides ample surface contact, making it ideal for covering larger areas efficiently while maintaining control.Pneumatic Power: Air-powered operation delivers consistent power and performance without the need for electric motors, making it suitable for demanding, continuous use environments.Hook-and-Loop Compatibility: Designed for use with hook-and-loop abrasive paper, allowing for quick and easy grit changes, saving time and increasing productivity.Integrated Dust Management: Equipped with a vacuum swivel port, allowing for connection to a vacuum system or an optional dust bag for efficient dust collection, promoting a cleaner work environment and better visibility.Robust Construction: Features a 2-cylinder, oversized common piston and twin-drive vertically-engaged gears, ensuring maximum balance, thrust, and extended tool life.Made in USA: Manufactured in the U.S.A., ensuring high-quality craftsmanship and reliable performance.SPECIFICATIONS:Pad Size: 2-3/4″ x 16″Strokes Per Minute (SPM): 3000Weight: 6 lbs. 2 oz.Air Consumption: 6.2 CFM at 90 PSINoise Level: 88 dBaStroke Size: 15/16″Included in Product: Hutchins 4920H Straight Line Sander unit with hook pad assembly (accessories like dust bag and abrasive papers sold separately)HOW TO USE:Prepare the Workpiece: Ensure the surface to be sanded is clean and free of loose debris. If working with body filler, ensure it has cured sufficiently according to manufacturer guidelines.Attach Abrasive Paper: Select the appropriate grit hook-and-loop abrasive paper for your task. Align the paper with the hook pad and firmly press it onto the pad to ensure it adheres securely.Connect Air Supply: Connect your air compressor hose to the sander’s air inlet. Ensure your air compressor is set to the recommended operating pressure of 90 PSI.Connect Dust Collection (Optional): If using dust collection, attach your vacuum hose to the sander’s vacuum swivel port.Begin Sanding: Hold the sander firmly with both hands. Place the pad flat against the surface. Depress the trigger to start the sander. Move the sander in a smooth, overlapping pattern across the surface, allowing the tool to do the work. Avoid applying excessive downward pressure, as this can lead to uneven results.Monitor Progress: Regularly check the surface for flatness and desired material removal. Change abrasive paper as needed when it becomes clogged or worn to maintain cutting efficiency.Clean Up: After use, disconnect the air supply and dust collection. Clean any remaining dust from the sander’s exterior with a cloth.BENEFITS OF USING HUTCHINS 2-3/4″ X 16″ HOOK PAD STRAIGHT LINE SANDER (4920H):Superior Flatness: Consistently achieves perfectly flat surfaces on body fillers and putties, critical for professional-grade paint finishes.Reduced Rework: The precise straight-line motion minimizes the need for re-sanding or additional finishing steps, saving time and materials.Enhanced Productivity: Quick abrasive changes with the hook-and-loop system and efficient material removal speed up the sanding process.Cleaner Work Environment: Effective dust management options help reduce airborne dust, improving air quality and visibility in the workspace.Long-Term Reliability: Built with high-quality components and manufactured in the USA, ensuring a durable tool that withstands rigorous daily use.User Comfort: The balanced design and unique gear assembly reduce vibration and enhance user control, making extended use less fatiguing.FEATURES:Reciprocal linear sanding action.Oversized 2-cylinder common piston.Twin-drive, vertically-engaged gear system.Full contact sanding pad.Vacuum swivel port for hose attachment.Accepts 2-3/4″ x 16″ hook-and-loop abrasive paper.Pneumatic operation for consistent power.